Product Description

 

Product description

 

Product name

OEM CNC Milling Turning Metal Service CNC Machining Aluminum Parts 

Service Type OEM & ODM Service
Processing type Broaching, DRILLING, Etching / Chemical Machining
Material Capabilities Aluminum, brass, bronze, copper, hardened metal, stainless steel, steel alloy
Processing degree Micro Machining
Product packaging Wooden cases, pallets, cartons, PVC pallets, PP bags, and according to customer requirements
Machining CNC
Technology Precision Machining
Heat treatment  Annealing, Normalizing , Nitriding, Tempering , Carbonitriding
Dimensions Customized
Packaging Details Carton + pallet or Plywood cases or Other package as per customer requirement
Material Stainless Steel: SS201,SS301,SS303, SS304, SS316, SS416 etc.
Steel: mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc.
Aluminum: AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Brass: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc.
Copper: C11000,C12000,C12000, C36000 etc.
Plastic: ABS, PC, PE, POM, Delrin, Nylon,PP, Peek etc.
Other: Titanium,etc.We handle many other type of materials. Please contact us if your required material is not listed above.
 Surface Treatment Stainless Steel:Polishing, Passivating, Sandblasting, Laser engraving,Oxide black,Electrophoresis black
Steel: Zinc plating, Oxide black, Nickel plating, Chrome plating, Carburized, Powder Coated, Heat treatment.
Aluminum:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical   Film,Brushing,Polishing.
Brass: Nickel plating,chrome plating,Electrophoresis black,Oxide black,Powder coated.
Plastic:Plating gold (ABS), Painting, Brushing (Acylic), aser engraving.
Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving  etc.
Drawing Format jpg/.pdf/.dxf/.dwg/.igs./.stp/.step/.cad/.gis/.x_t
Testing Machine CMM,Digital Height Gauge, caliper, Coordinate measuring machine, projecter   machine, roughness tester, hardness tester and so on
Certificate CE, TUV, SGS or as your requirement to do test by the third party
Delivery time 10-15 days for sample,
35-40 days for bulk order
Packing Plywood pallet, plywood box or as per your requirement
Quality Control Conducted by ISO9001 System and PPAP Quality control documents
Inspection IQC, IPQC,FQC,QA
Service Warm and quick response service provided by the professional
Export Sales Team with many years’ experience in handling exports to the US,   Europe, Japan and other countries and regions.
Main Equipment CNC Machining center(Milling), CNC Lathe, Grinding machine, 
Cylindrical grinder machine, Drilling machine, Laser Cutting Machine,etc.
Inspection Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge
Capacity CNC turning work range: φ0.5mm-φ150mm*300mm
CNC milling work range: 510mm*1571mm*500mm
Tolerance +/-0.01mm ~ +/-0.05mm

CNC machining equipment

 

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Company introduction

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HangZhou Xihu (West Lake) Dis. Machinery Co.,Ltd. Jointly manufactures and exports a variety of casting products for architectural, automotive,mechanical parts. Our main product line includes sand casting,precision casting, investment casting, lost wax casting, diecasting, forging and CNC machining.Materials vary from gray iron casting, ductile iron casting, metal casting, steel casting,aluminum casting, bronze casting, stainless steel casting, and so on. We export to more than 20 countries on 6 continents and have been doing so for more than 10 years.
We have a strong and highly efficient R&D team which can design and make OEM/ODM products according to your ideas and samples.Moreover, in order to ensure the quality of the orders, our independent QC members to carry out strict inspection at each stage:(1)Incoming material inspection
(2)Inspection of work-in-progress
(3)Finished product inspection
(4)Random warehouse inspections

Our goal is not only to provide high quality products, but also to maintain a personalized and professional relationship with eachcustomer. No matter how big or small your requirement we will do our best to meet your demand. Our sales group has extensivecasting expertise, as well as sound market knowledge and resources to help you make well-informed purchasing decisions.
Package&Shipping

                                          

FAQs

1. who are we?
We are based in ZheJiang , China, start from 2571,sell to North America(35.00%),Eastern Europe(18.00%),Eastern
Asia(12.00%),Southeast Asia(5.00%),Oceania(5.00%),Central America(5.00%),South Asia(5.00%),South America(3.00%),Africa(3.00%),MidEast(3.00%),Western Europe(2.00%),Northern Europe(2.00%),Southern Europe(2.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
Casting Part/Forging Part

4. why should you buy from us not from other suppliers?
1.Quicker response: 24 hours for quotation 15days for samples 25days for main order

2.Dependable quality TS14969, ISO9001
3.Excellent Team Possitive, flexible, passionate

4.High business reputation Maintain long smooth relationship with clients

5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FAS,CIP,FCA,CPT,DEQ,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow; Language Spoken:English,Chinese,Spanish,German,Russian,Korean

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Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: 20crmnti Machining
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Delivery Time: 25-30days
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

|

Customized Request

worm gear

How do you maintain and service a worm gear?

Maintaining and servicing a worm gear is essential to ensure its optimal performance, reliability, and longevity. Regular maintenance helps identify and address potential issues before they escalate, minimizes wear, and extends the lifespan of the gear system. Here are some key steps involved in maintaining and servicing a worm gear:

It’s important to follow the manufacturer’s recommendations and guidelines for maintaining and servicing the specific worm gear system. Adhering to proper maintenance practices helps ensure the gear’s optimal performance, reduces the risk of unexpected failures, and maximizes its operational lifespan.

worm gear

How do you address noise and vibration issues in a worm gear system?

Noise and vibration issues can arise in a worm gear system due to various factors such as misalignment, improper lubrication, gear wear, or resonance. Addressing these issues is important to ensure smooth and quiet operation of the system. Here’s a detailed explanation of how to address noise and vibration issues in a worm gear system:

1. Misalignment correction: Misalignment between the worm and the worm wheel can cause noise and vibration. Ensuring proper alignment of the gears by adjusting their positions and alignment tolerances can help reduce these issues. Precise alignment minimizes tooth contact errors and improves the meshing efficiency, resulting in reduced noise and vibration levels.

2. Lubrication optimization: Inadequate or improper lubrication can lead to increased friction and wear, resulting in noise and vibration. Using the correct lubricant with the appropriate viscosity and additives, and ensuring proper lubrication intervals, can help reduce friction and dampen vibrations. Regular lubricant analysis and replenishment can also prevent excessive wear and maintain optimal performance.

3. Gear inspection and replacement: Wear and damage to the gear teeth can contribute to noise and vibration problems. Regular inspection of the worm gear system allows for early detection of any worn or damaged teeth. Timely replacement of worn gears or damaged components helps maintain the integrity of the gear mesh and reduces noise and vibration levels.

4. Noise reduction measures: Various noise reduction measures can be implemented to minimize noise in a worm gear system. These include using noise-dampening materials or coatings, adding sound insulation or vibration-absorbing pads to the housing, and incorporating noise-reducing features in the gear design, such as profile modifications or helical teeth. These measures help attenuate noise and vibration transmission and improve overall system performance.

5. Resonance mitigation: Resonance, which occurs when the natural frequency of the system matches the excitation frequency, can amplify noise and vibration. To mitigate resonance, design modifications such as changing gear stiffness, altering the system’s natural frequencies, or adding damping elements can be considered. Analytical tools like finite element analysis (FEA) can help identify resonant frequencies and guide the design changes to reduce vibration and noise.

6. Isolation and damping: Isolation and damping techniques can be employed to minimize noise and vibration transmission to the surrounding structures. This can involve using resilient mounts or isolators to separate the gear system from the rest of the equipment or incorporating damping materials or devices within the gear housing to absorb vibrations and reduce noise propagation.

7. Tightening and securing: Loose or improperly tightened components can generate noise and vibration. Ensuring that all fasteners, bearings, and other components are properly tightened and secured eliminates sources of vibration and reduces noise. Regular inspections and maintenance should include checking for loose or worn-out parts and addressing them promptly.

Addressing noise and vibration issues in a worm gear system often requires a systematic approach that considers multiple factors. The specific measures employed may vary depending on the nature of the problem, the operating conditions, and the desired performance objectives. Collaborating with experts in gear design, vibration analysis, or noise control can be beneficial in identifying and implementing effective solutions.

worm gear

How do you install a worm gear system?

Installing a worm gear system requires careful attention to ensure proper alignment, lubrication, and secure mounting. Here are the general steps involved in installing a worm gear system:

  1. Prepare the components: Before installation, ensure that all the components of the worm gear system, including the worm, worm wheel, bearings, and housing, are clean and free from any contaminants or damage. Inspect the components for any signs of wear or defects.
  2. Check alignment: Verify that the mating surfaces of the worm and worm wheel are clean and free from any debris. Ensure that the gear teeth mesh properly and that there is no excessive backlash or misalignment. Make any necessary adjustments or repairs before proceeding with the installation.
  3. Apply lubrication: Lubricate the worm gear system according to the manufacturer’s recommendations. Select a suitable lubricant that provides sufficient lubrication and reduces friction between the worm and worm wheel during operation. Apply the lubricant evenly to the gear teeth and other contact surfaces.
  4. Mounting: Position the worm gear system in the desired location, taking into account any space constraints or mounting requirements. Use appropriate fasteners, such as bolts or screws, to securely attach the system to the surrounding structure or base. Ensure that the mounting surfaces are clean, flat, and able to withstand the forces and loads exerted by the gear system.
  5. Alignment and adjustment: Once the worm gear system is mounted, check the alignment again and make any necessary adjustments. Ensure that the worm and worm wheel are properly engaged and that there is no excessive play or binding. Pay attention to any specified alignment tolerances provided by the manufacturer.
  6. Testing and operation: After installation, conduct a thorough functional test of the worm gear system. Verify that it operates smoothly, without unusual noise or vibration. Check for proper engagement of the gear teeth and ensure that the system performs as intended under different load conditions. Monitor the system’s performance during initial operation and address any issues or abnormalities promptly.

It’s important to follow the specific installation instructions provided by the gear system manufacturer. Different worm gear designs and applications may have additional installation requirements or considerations that should be taken into account.

Proper installation of a worm gear system ensures its reliable operation, minimizes wear, and maximizes its lifespan. If you are unsure about any aspect of the installation process, it is recommended to consult the manufacturer or seek the assistance of a qualified professional.

China high quality Custom Precision Casting CNC Machining Milling Turning Construction Machinery Worm Gear gear boxChina high quality Custom Precision Casting CNC Machining Milling Turning Construction Machinery Worm Gear gear box
editor by Dream 2024-04-19